News From Erfoud

It’s now Day 6 of the Tuareg Rallye, and we’re on the way back to Missor from Merzouga on the service route. We got as far north as Erfoud when Edouard got a call from Stéphane and Caro. They need assistance in the dunes, so he and Pascal have headed back in the JK Rubicon, while we wait here and change a worn tire on the trailer.

Across the street is the Hotel Riad Salam, which has a nice lobby where we can try to catch up with some posts and photos. We’ve gotten behind because of the slow Internet connection in Merzouga, which simply dies when 400 people all try to upload photos and video, send emails and instant messages from the hotel at the same time.

The connection at the hotel here is much faster. With luck, we’ll get a post or two published before we’re on the way again, but it will be a full day since we have over 350 km yet ahead of us to reach Missor. Once there, we won’t be able to stay long, since the service team must leave by 3 am for Nador to catch the ferry, which leaves at noon on Sunday. We’ll stay as long as needed to service the cars, but we may not have time to post much via Internet at the hotel. There’s no Wifi on the ferry, so we probably won’t be able to post again before we reach Mojácar, Spain.

Check our Spot location and the Twitter feed for the latest messages.

Tuareg Rally, Day 2: Missor, Flat Tire and Dunes in Merzouga

The second day of the rally started well. The coldest part of the night was from 3-5am, and it was hard to crawl out from under the warmth of the thick wool blankets when the alarm sounded. The racers were restless though, so when the alarm went off, they didn’t waste any time getting up, and we followed soon after.

After breakfast, we went to see the drivers off, and then headed to the start several kilometers away through a small village. The route was longer and rougher than we expected, so we didn’t get there as soon as planned, and we missed seeing some of our cars start. After taking a few pictures and video, we set off to pick up the service route that would take us to Merzouga.

There were again four stages for the cars competing in the race. The track of the second special over the Pass of Bercalem was only passable for 4×4 vehicles, so the service route took us south in parallel to the race, with several photo and service points along the way. Since we’d be driving over paved roads, instead of the dirt tracks the race drivers were taking, we’d planned to stop at both of the two photo points to get photos before the finish.

It wasn’t meant to be.

Heading south from Midelt, we had a tire blow out on the road to Er Rachidia. We’d become used to the truck’s inertia, which tends to pull it from side to side on winding roads and when passing trucks, because of the change in air pressure. There’s no sway bar on the rear of the truck, so this phenomena can be quite important due to the high center of gravity. When the road is rough, the reaction can be dramatic, so at first we didn’t realize what had happened. We were on a curvy road, going downhill toward a bridge, when the truck pulled suddenly to the left side, and Christophe had to react quickly to keep control. He managed to countersteer to keep us from veering off the road (or tipping over), but it was close! Soon we heard Edouard’s voice on the radio letting us know that our left rear tire had blown out, and we’d have to pull over to change it. He later told us that the right wheel had been lifted completely off the ground when the truck lurched to the side.

We shortly found a wide, relatively flat shoulder where we could pull off safely, lowered the spare tire and located the hydraulic jack. We started to raise the left rear axle with the jack and realized we had another problem. The jack would not extend completely, and even using several blocks of wood as wedges, we were not able to raise it high enough to remove the wheel. There was nothing else to do except try to flag down a passing truck in the hopes they would have a jack we could use.

Just at that moment, we received a call from Caro. She and Stéphane had run off the track, and the steering had been damaged. They needed assistance between the first and second stages of the Special. The timing couldn’t have been worse. We were just at the place where the race and service routes were the farthest apart and wouldn’t be able to get to the service point before over an hour, even if we hadn’t been immobilized. Edouard couldn’t go alone in the JK, because he needed the tools and equipment from the workshop on the MAN, so we had no choice. Stéphane and Caroline would have to wait. Fortunately, it was still possible for them to continue the race with the Protruck, so Stéphane kept going and would advise us when they reached the next service point.

On our side, there was lots of traffic on the road, but very few heavy trucks likely to have a hydraulic jack that could lift enough to help us. After about 15-20 minutes, a Moroccan truck driver passed and then stopped 100m down the road, made a U-turn and parked on the other side of the road. We ran over to meet him and asked if he had a jack. He did, and he was happy to help us. He and his co-driver had more experience than we did with this situation, and we appreciated their assistance. Once they arrived, we quickly got the tire changed and could get back on our way. It’s a shame that not everyone here is as nice as these guys were. We offered them something for stopping to help us, but they didn’t want to take it, they were just happy that we were able to get back on the road to the Rally. These are the kind of people that make the world a better place.

Meanwhile, Stéphane was able to continue the race after adding some steering fluid, which was enough to get him past the start of the fourth Special and on the way to the Finish. We stopped at the third service/photo point along the race track, but most of the cars had passed, so we continued on to the camp at the Finish Line in Merzouga. The race drivers would be much slower in the last Special, which crossed into the dunes of the Erg Chebi. We had time to arrive and set up camp before most of the cars reached the Finish and hopefully take some pictures.

By the time we arrived, Sylvain, who was in second position for the day, had already arrived at the camp, but Stéphane, Raoul and Florian were still in the dunes.

At dusk, we watched Raoul and Cécile winding their way through the dune field in their Nissan Patrol. At first a dark speck on the horizon, we strained our eyes as the Patrol appeared and disappeared as he drove up, over and behind dune after dune. He crossed the finish line around 8:00 pm.

The others were still in the dunes as night began to fall. Florian arrived two hours behind Raoul, and Stéphane almost an hour later. The hydraulic cylinder of the steering had been damaged when he ran off the track, and it had not been easy to cross the dunes with the steering only partially assisted.

The drivers were tired and hungry, but the mechanics needed to get to work to repair the cars for the next day’s start. It was well after 10pm, and dinner had been waiting for over two hours. We shuttled the drivers to the hotel for food and rest, and then took some plates of Tajine back to camp so those who had to work until the wee hours of the morning would have something to keep them going.

It was a long night for the service teams, since the final stage through the dunes had put the cars to the first real test. At the briefing earlier in the evening, Rainer had said that the hardest days were yet to come, so the time spent on repairs and maintenance was essential.

Tuareg Rally: Day 1, South From Nador To Missor

The first day of the rally didn’t go as planned. The service team was on the ferry from Alméria to Melilla, which arrived about two and a half hours later than the ferry from Alméria to Nador that drivers who were entered in the competition had taken. We had hoped to stop at the designated photo points to get some pictures of our cars, but when the rally officially started, we were still stuck at the border, getting our passports stamped and clearing our vehicles with customs.

It took over three hours to finish all the formalities, and then another hour to change money and fill up the tanks.


Although the service route was easy driving compared to the specials, our race drivers passed all the photo points ahead of us, beating us by at least two hours to the finish.

It was raining lightly when we arrived, and the team had already set up camp and was waiting for us (and the tools in the truck) to service the cars. It had been a warmup day. There were four specials, but the course had been fast and not too demanding, so nothing was broken and most of the maintenance was routine.

We didn’t get any onboard video from the Protruck, because we accidentally left the camera on after we transferred the video from the SD card while we were waiting in Alméria, and the battery was dead.

The briefing for day 2 started at 8 pm and was followed by a buffet dinner in the hotel. It was well after 9:30 pm before the team had finished work and could get something to eat, and it was after midnight before everyone crawled into their tents, either on the roof of the MAN KAT or in the Berber tent set up beside the hotel. We slept lightly because of the cold and the unfamiliar sounds nearby; it seemed like the dogs barked all night. When we heard the muezzin begin the call to prayer around 5 am, we knew it meant the end of a short night’s sleep.

The Profi Cars would be the first to start 8:15 am, and we wanted to get up early to make the final checks and make it to the starting line in time to take some pictures of the team. The cars from our team were well placed after the first day, and since the starting position was determined by the order of the day’s results, they would start soon after the first car of the day.

Photo Album: On The Way To The Tuareg Rally 2012

On Friday March, 18th the team left Switzerland for the two day trip South To Alméria and the ferry to Morocco. By 7:15 am, everyone had arrived and loaded their bags and we were soon on the way.

A few hours after crossing the border into Spain, we arrived at Lloret de Mar, where we spent the night before continuing on to Alméria the next day. It was another early start.

The hours were long but as we got farther and farther south, the air was warmer and we were able to enjoy the sun roof of the MAN KAT.

On Saturday evening, we joined the French team, Bande de Zèbres at the campground near Alméria. After dinner, we had an advance preview of the rally briefing from one of the team members who was in contact with the organizers.

Sunday morning after breakfast, we drove the last few kilometers to rally point in the port of Alméria.

We spent the day making last minute checks and adjustments at the port, waiting for the ferry

There’s no heavy truck category in the Tuareg Rally, but the Organization agreed to let the Belgian team of Gregory Vangheluwe, Tom Deleersnyder, and Wouter Leenknegt participate in the Rally with their MAN TGA 480 with the understanding that the Organization is not equipped to provide support for the truck. In case they get stuck in the desert, they’ll have to arrange their own towing and service truck

Boarding for the service teams’ ferry to Melilla was scheduled for 11:00pm, but was late. It was well after midnight before our ferry left port for Morocco.

At The Port, Waiting For The Ferry

This post was written yesterday, but we didn’t have time (or Wifi access) to post it, so we’re publishing from the hotel at the finish in Missor after the first day. It’s been non-stop since we boarded the ferry, and importing all our video and photos drained the battery on the Mac, so we haven’t been able to prepare any posts. Posts will be delayed by at least 24 hours.

Sunday was a day spent waiting at the port in Alméria. We arrived in mid-morning and the parking lot was already filled with motorcycles, cars, trailers and heavy trucks. Each little group seemed to be speaking a different language. In an area not much larger than 50m wide there were participants from Germany, Austria, The Netherlands, France, Spain, Italy, Great Britain, and Sweden, but also Austria, the Czech Republic, and Lithuania.

We didn’t get to the registration desk early enough so the line was long, and for the first 30 minutes it moved quite slowly. When it was our turn, we had to notify the organization of some changes in the teams. Olivier and Philippe were not able to come, and Edouard is taking their place, so he had to complete all the registration on site. Florian and Yvan are driving a Jeep Cherokee in the race, not a Tomcat, and Pascal accompanied them to provide assistance. Sylvain has a new co-pilot, also named Pascal; Cécile will take the role of co-pilot in the rapid assistance car that Raoul is driving.

After registration, Sylvain asked for help configuring his ToughBook GPS and navigation software to correctly display the position on the map. It took over thirty minutes to find the parameters that worked. It’s not enough just to have a mechanic anymore, with all the technology onboard these cars, someone with computer experience can always come in handy. Someday soon it’ll be mandatory to have Tech Support to take care of the car too.

Later in the afternoon, the organization came by for the scrutineering (a check of the vehicles to make sure they comply with all the rules and safety regulations).

It was after 2pm before we had a chance to eat something for lunch. Since we had a little time to wait before the briefing, we dumped all the video from the onboard cameras and the photos we had taken on the way to Alméria onto our 500 Gb external hard drive and wiped the memory so the cards would be ready for tomorrow. As soon as we have a good Wifi connection, we’ll try publish some of them.

The briefing didn’t start until around 5:30pm. We split the group since everyone needed help getting the GPS points into their onboard navigation systems. A few people went to the briefing while the rest worked on the GPS problem. At the briefing the organizers went over the general rules and procedures in addition to providing more detailed information about the ferries. The Tuareg Rally has so many participants this year that the organizers had to arrange for two ferries. The competitors will take the ferry to Nador, while the service vehicles will arrive in the Spanish enclave of Meililla.

The Rally starts directly after disembarkment from the ferry. We’ll drive almost 400km south to Missor where we’ll spend the night before continuing on to Merzouga. We won’t see our racing teams until everyone is at the finish, that is, unless someone needs assistance along the way, but we hope that won’t happen! There are two assistance/photo points along the course where we’ll try to get some pictures from the race.

Update: We’ve added two photos from the photo album on the iPhone.

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South To Alméria

Monotony.

As everyone who drives a truck knows, when your top speed is 90 km/hour, the hours on the highway pass slowly. With only short stops for refueling the vehicles and their occupants, the 1,600 km to Alméria seems to stretch on and on. No radio or reclining seats for us. The cabin is loud and because we’re wearing earplugs, it’s not easy to have a conversation, so watching the highway through the windshield is like being alone in a theatre watching a film set to a soundtrack of muffled engines and the high-frequency white noise known as silence.

Even most of the toll booths are automated. Sometimes the machine doesn’t give us a ticket, and we have to call the attendant. That passes for excitement.

The passenger’s job of fighting boredom isn’t that hard, but the driver must stay focused, to keep these 14 tons on the road and in our lane when the route is winding through the mountains, in construction zones and in spots of heavy traffic.

The truck is over 4m in height, and with 6 tires and 2 tents on the roof, the center of gravity is high. You drive calmly and with anticipation. High wind gusts in southern France rock the hold. You’re always making minor corrections to the steering. It’s not difficult to turn the wheel, but the hours of constant adjustments are tiring and build up resistance in the muscles in your shoulders. The cabin sways from side to side as if it were a ferry being rocked by waves on the ocean. You wonder if you could get seasick.

When you stop for fuel, it’s a mad race for everyone to fill up the tanks, get to the WC, grab a snack and then get back on the road again as soon as possible. We can’t loose time on stops. We’re expected in Alméria on Saturday evening.

How To Follow Us At The Tuareg Rallye 2012

This is a sticky post that we’ll leave up on the home page for the duration of the race as a speed dial to the different sites where you can follow us at the rally. If you’re looking for our latest report, just scroll down to the next post.

We have a GPS Spot messenger with us in the truck. Check our current location here.
NB: The map doesn’t always seem to load correctly. If you have trouble, try using another browser.

Follow @ergmachine on Twitter.

Check out the Tuareg Rallye official Live reports.

Tweet us your questions, or just leave a comment here, and we’ll do our best to answer during the race.

Video: Protruck Weekend Test Drive

We’ve put together some video clips for ZZK Racing from this weekend’s Protruck test drive.

Sneak Peek: ZZK Racing Protruck Weekend Test

Stéphane and Caroline took their Protruck for a test drive this weekend to make sure everything had been correctly tuned and make final adjustments before the Rally. We had a chance to go along and take a few pictures.

The Protruck was previously sponsored by Chevrolet and has a Corvette LS2 350 HP (limited by airflow intake restrictions) 6 Liter V8 engine, with an Aluminum engine block and forged pistons. Unlike the Trophy Truck, the Protruck has a front center motor. Empty, it has a mass of 1.4 tons, 2 tons filled up and with crew. Fuel consumption is 55 liters average and around 85 liters in the sand. The truck has two fuel tanks that together hold 560 liters of fuel.

Analysing the results of the TerraTrip calibration to calculate the correction factor:

A few action photos on a sharp turn:

The Tuareg Rallye 2012: 3 Days Until Departure

Only 3 days until we leave for the Tuareg Rallye, a private race in Morocco for offroad 4×4 cars and motorcycles. The rally takes place over 8 days from March 18-26 and covers 2,230 km of Special Stages consisting of mixed terrain, dirt tracks and dunes. Starting in Nador and arriving in camp at Merzouga on Day 2, Days 3, 4 and 5 consist of Specials that will take place around Merzouga before the race heads back to Nador on Day 6. Following the ferry back to Spain on Day 7, the rally finishes in Mojácar on Day 8.

We’ll be part of the support team for ZZK Racing, a new Swiss racing team sponsored by ZZ Kustom, specialist in Jeep and 4×4 preparation and offroad competitions.

The team has entered five cars in the rally, the Chevrolet Pro Truck of Stéphane and Caroline, the Bowler Tomcat driven by Florian and his co-pilot Yvan, the Mitsubishi Pajero II Evo of Sylvain and Cécile, and two Nissan patrols, driven by Raoul and Pascal.

We’ll be behind the wheel of the MAN KAT (5T Mil GL) assistance truck. Olivier and Philippe will provide mechanical support and assistance, aided by Christophe who is going to make it a point to keep the Pro Truck’s windshield squeaky clean.

We leave Switzerland on Friday morning for the long drive to Almeria, where we’ll catch one of two ferries arranged by the organizers to Morocco. The JK Rubicon is pulling the trailer for the Pro Truck and we’ll be joined by several other vehicles during the trip south since we’ll be meeting the French part of the team on route somewhere south of Bordeaux.